Installation of sliding gates: from foundation pouring to installation of automation
Sliding or sliding gates gain reputation from personal builders, because for the market there were all the necessary components for their installation in accordance with affordable prices. According to the cost price, the swing gates, of course, are cheaper. Sliding constructions benefit in accordance with aesthetics and ease of use. Reduce costs are allowed because of savings for the services of assembly companies, installing a sliding gate with their own hands. It is not so hard to do this, if you orient yourself in diagrams, notice video lessons, and also consult with experienced domestic craftsmen. For the execution of works, an assorted assortment is purchased for the installation of sliding console-type gates, to which two rollers, a support beam of the U-shaped profile, fairly traps and holders are included. This video demonstrates the effect of installing sliding gates with their own hands. Then, viewing all the questions that have arisen earlier, in accordance with the installation of the sliding gates, will disappear by themselves. Unconditionally, of course, and simple, any separately taken action is displayed.
Briefly device relative sliding gates Below is a plan and a list of the main parts of the finished set of sliding gates, presented to the market like zabugornom, unjustly and Russian manufacturers of such equipment. Tale : 1. Guide P-shaped support; 2. Roller supports or carts (two pieces); 3. Removable end roller; 4. The lower catcher; 5. High catcher; 6. The retainer is high with rollers (bracket); 7. Board for the fixation of roller bearings For intentionally prepared for the installation of sliding gates, the base is secured for a certain distance by a well-wisher through a friend of two bearing roller bearings. The guide U-shaped support is welded or screwed to the bottom edge of the iron frame of the door leaf. Roller bearings not only withstand falling for their load through the entire structure, and ensure its free movement. Fastening of supports is created with the help of mortar bolts or a special plate firmly fixed to the foundation. Mounting the roller bearings to the iron channel laid in the base together with the reinforcing cage is done with bolts or welding The gates are installed for roller carts for no reason, which turn out to be inside the U-shaped load-bearing beam. This position protects the rollers through contamination, which affects the duration of their non-verbal operation. In the end, the gate freely rolls aside, like in manual control mode, for no reason and automatically with the help of an electric motor. Proud! Frame for the sake of the door leaf, welded from a profile pipe with dimensions 60x40x2 mm (main rim) and 20x20x1.5 mm (lintels), is forced to exist rather rigid. After the gate is located near the impact of wind loads, which can exist very significant. Sets of devices necessary for the installation of sliding gates are divided according to the weight of the structure and the width of the opening for three sizes: small (before 400 kg and before 4 m) medium (before 600 kg and before 6 m) huge (after 600 kg and after 6 m ). The choice of a suitable set is oriented for the width of the overlapping opening, the height of the canvas and the overall authority of the entire structure. Preliminary stop - a> Works according to the foundation for the sake of sliding gates begin with the marking of the trench. In this case, the length of the concrete base, equal to half the width of the driveway, is laid across the edge of the opening from the side of the gate. The width of the foundation foundation is 40-50 cm. The calculation of the depth of the pit takes into account the freezing height of the soil in the given area. In the suburbs, the foundation is laid with a depth of 1.7 m, and in Siberia - 2.5-3 m. From the channel 18 and fittings (d 12), a locking element is made, connecting the parts without interruption with each other in accordance with the scheme. The channel must be removed in order to strengthen the strength and rigidity of the base to be constructed. Low-alloy steel, used for the release of channels, is able to refrain from counteracting low temperatures and not being corroded. The length of the workpiece of the channel is equal to half the width of the opening. The length of the vertical reinforcing bars is calculated from the condition that they must be destroyed below the depth of freezing of the ground. The backing frame is welded from the channel 18 and reinforcing bars, the diameter of which is 12 mm. The armature can be changed by iron corners Connecting vertical rods with iron bars, get a strong reinforcement cage, who is lowered into the prepared trench for foundation pouring. In advance for the bottom of the trench a discharge of sand is poured, who is painstakingly compacted. Proud! The height of the foundation is forced to the same as the road level. The size of the ground clearance should exist above 5 cm, so that there are no problems to be operated in the winter season. Before pouring the foundation, you should check the horizontal position of the reinforcement cage, using for this construction height. During the time of equalization, If the drive is planned to be evaluated for the sake of automating the control of the sliding gate, then the wires are laid for the stage of foundation pouring, hiding them in special tubular tubes. The output location of the wire bundle is selected based on the planned location of the electric drive. Typically, the situation is set in the center of the foundation. In the trench, prepared near the base, the reinforcement frame is lowered. At the same time, the iron channel's wit aligns with the level of the roadway For the foundation pouring, a concrete mix of 4-5 bags of M400 cement, crushed stone (0.3 cube) of sand (0.5 cube) is kneaded. The poured base is left alone for 3-5 days, during which the concrete will gain the appropriate strength. After the designated time, start the installation of the sliding gates. Step-by-step order for assembly work Mark the gate trajectory by stretching the aperture of the cord, height 200 mm through the surface of the roadway and for a distance of 30 mm through the return post. In accordance with this cord, you will stroke the position of the bearing profile (beams). Prepare the roller carts for installation and insert them alternately inside the bearing profile beam. Then move the carts to the center of the gate. Place the gate leaf with roller bearings inserted into the profile for the metal channel of the embedded structure. Then place the first and second supports in the marked places, and the gate is driven unjustifiably, so that they are placed parallel to the tension cord and touch it. Mounting the roller carriages to the channel Weld the adjusting pad of the 2nd roller support to the channel. Turning the gate into the gap before the end and checking the horizontal position of the blade, grab the welding pad with the adjustment pad of the first roller bearing. < Remove the supports themselves from the adjustment pads. Once welded in accordance with the contour, weld the adjustment pads to the iron fence. Secure the roller bearings to the welded adjustment pads Push the sliding door way for the roller bearings. Install the gate in the closed position and adjust the horizontal position of the plane of the bearing profile. For the sake of this, lift or lower the adjustment pads relative to each other with a wrench. The installation of the frontal roller carrier is done at 150 mm through the edges of the opening of the gate, because in order to be fully open the end roller is enough to support the support p>< Proud! To give a horizontal position, the gate is allowed slightly if it is in the closed state. Adjusting the free gait Adjust the position of the roller bearings inside the bearing profile. For this, loosen the upper nuts that secure the roller bearings to the adjustment pads. Close and open the gate by rolling them through the edges in front of the edges, a couple of times. At the same time roller bearings will be able to seize inside the bearing profile the correct location, in which the gate moves freely and freely. Having finished adjustment of a free gait of a gate, tighten tightly the upper nuts of roller bearings. Next, install the end roller, as well as the stub of the supporting profile. For this, an end roller is inserted into the inside of the supporting U-shaped profile, positioning it for the outer side of the door leaf, and fixing the detail with the fixing bolts. The blanking profile plug supplied with the sliding gate is welded to the back of the canvas. This detail does not allow the load-bearing profile to be clogged with snow in winter, which prevents the wedging of the gate from being able to be wired. The mounting of the upper bracket can be removed for the sake of fastening, like an anchor, for no reason and welding. The bracket rollers are then lubricated for the best glide In order to install a high guide bracket, loosen the fastening element of its rollers. Then the bracket is placed above the door leaf in such a way that the rollers touch the upper edge of the web, and the side with the holes provided for the sake of the fastening element was oriented towards the bearing column. Pressing the bracket to the surface of the bearing column, fix the detail of the fasteners. Galun of the door leaf with corrugated board Then proceed to the skin of the frame frame of the gate with a profiled sheet, height and width to an extraordinary magnitude. Installation of corrugated board begins through the front edge of the gate. The cladding is fastened with screws or rivets. As a material, for the sake of sheathing of sliding gates, in most cases, profiled sheeting is used, who is supplemented with forged elements, giving the construction a stylish and special appearance. Setting the trap: why and how? One of the last steps of installing a complete set of sliding gates is the installation of catchers. The lower catcher, being installed to be the entire loaded gate, allows you to relieve some of the load from the roller bearings to be the closed position of the blade. In order to find the location of the lower catcher, you need to close the gate and cooperate with the end roller. A high catcher allows you to defeat the gate road, which are in a closed state, through swings during the time of sailing loads. The installation of the upper collector is made for the level of the protective corners, while in the closed position they (the corners) must touch the staples of the upper trap. Rules for self-installation of automatics For the final step, the installation of the automation is done, if this function was planned at the beginning. Moving the sash of the sliding gates with all this done with the help of crenellated racks, sold in meter pieces together with fasteners. Reiki are attached to the load-bearing profile. Installing automatic sliding gates with your own hands, it is necessary to know which, besides the rack gears, you will need an electric drive, a console, a beacon and a source. All-inclusive is established in full accordance with the requirements of the annotation attached to the equipment in accordance with automatic control of the movement of the gate. At occurrence of difficulties it is allowed to address to the most experienced electrician. Видите ли, совладать с монтажом откатных ворот дозволено своими силами. Все именовать сей действие легким невозможно. Нужны не только лишь познания, да и физические усилия.Consequently, some personal developers prefer to entrust the installation of sliding gates to the experts.
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